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Zäll, E. (2025). Heating a sustainable future: optical coatings for solar collectors. (Doctoral dissertation). Umeå: Umeå University
Open this publication in new window or tab >>Heating a sustainable future: optical coatings for solar collectors
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Alternative title[sv]
Uppvärmning av en hållbar framtid : optiska beläggningar för solfångare
Abstract [en]

The green transition is the great undertaking of our time, and it will require significant ingenuity and change in all areas of society. Most urgently, perhaps, regarding energy, where the demand for transport, electricity and heat must be met by renewables instead of fossil fuels. Solar thermal is one alternative with the potential to contribute substantially to sustainable heat production. To realize this potential, the availability of competitive, sustainable and cost effective optical coatings for solar collectors is a prerequisite. The coatings used today are primarily produced with expensive vacuum-based deposition techniques, transferring a hampering cost to the collectors, which impede the deployment of solar thermal as an energy source. Herein, we show that by leveraging scalable deposition techniques, with elaborate material choices and innovative nanoscale designs, it is possible to produce sustainable coatings that are highly competitive with regards to cost and performance.Using a scalable aerosol-based deposition technique, an antireflective mesoporous silica coating, commonly implemented in advanced solar technologies, is produced with an ordered hexagonal pore structure. The attention to optical thickness and pore structure facilitates a superior performance and an increased durability, making it especially suitable for arid climates. Moreover, we present several methods to achieve solar selectivity for the receiver. We leverage the large potential window of a deep eutectic solvent to facilitate electrodeposition of a texture-based cobalt-chromium coating, making an otherwise unsustainable technique viable today. High selectivity is also achieved by manipulating interference effects in coatings produced through precise control of thermal annealing of steel and ultrasonic spray coating of carbon nanotube composites. Such optical effects are only achieved for selective coatings deposited with more advanced and expensive techniques.Science is an iterative process of small incremental advances, often seemingly insignificant in the moment, which over time accumulate to surprisingly quick change. Here we present examples of sustainable, scalable, durable and cost competitive antireflective and solar selective coatings, thereby hopefully contributing to an accelerated implementation of solar thermal technologies.

Place, publisher, year, edition, pages
Umeå: Umeå University, 2025. p. 64
Keywords
Solar thermal collectors, optical coatings, solar selective coatings, antireflective coatings
National Category
Nanotechnology for Energy Applications
Research subject
Physics; Materials Science; nanomaterials
Identifiers
urn:nbn:se:umu:diva-238174 (URN)978-91-8070-654-4 (ISBN)978-91-8070-655-1 (ISBN)
Public defence
2025-05-23, KB301-Lilla hörsalen, Linnaeus väg 6, 907 36 Umeå, Umeå, 09:00 (English)
Opponent
Supervisors
Note

In thesis listed paper "Solar selective carbon nanotube composite coatings on optically tunable undercoating" is in the printed thesis published with title "Towards Solar Selective Carbon Nanotube Composites on Optically Tunable Undercoatings". 

Available from: 2025-04-30 Created: 2025-04-25 Last updated: 2025-04-28Bibliographically approved
Catanzaro, L., Tapani, T., Henriksson, N., Boulanger, N., Canto-Aguilar, E. J., Zäll, E., . . . Maccaferri, N. (2025). Size and cluster effects on the electron relaxation dynamics in plasmonic gold nanoparticles. In: 2025 Conference on Lasers and Electro-Optics Europe and European Quantum Electronics Conference, CLEO/Europe-EQEC 2025: . Paper presented at 2025 Conference on Lasers and Electro-Optics Europe and European Quantum Electronics Conference, CLEO/Europe-EQEC 2025, Munich, Germany, 23-27 June, 2025.. Institute of Electrical and Electronics Engineers (IEEE)
Open this publication in new window or tab >>Size and cluster effects on the electron relaxation dynamics in plasmonic gold nanoparticles
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2025 (English)In: 2025 Conference on Lasers and Electro-Optics Europe and European Quantum Electronics Conference, CLEO/Europe-EQEC 2025, Institute of Electrical and Electronics Engineers (IEEE), 2025Conference paper, Published paper (Refereed)
Abstract [en]

We study ultrafast charge dynamics in plasmonic gold nanoparticles with different sizes. Pump-probe experiments, supported by numerical simulations based on the two-temperature model, reveal cluster-enhanced electron relaxation time with increasing particle size.

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE), 2025
National Category
Atom and Molecular Physics and Optics
Identifiers
urn:nbn:se:umu:diva-244589 (URN)10.1109/CLEO/EUROPE-EQEC65582.2025.11109439 (DOI)2-s2.0-105016191272 (Scopus ID)9798331512521 (ISBN)
Conference
2025 Conference on Lasers and Electro-Optics Europe and European Quantum Electronics Conference, CLEO/Europe-EQEC 2025, Munich, Germany, 23-27 June, 2025.
Available from: 2025-10-10 Created: 2025-10-10 Last updated: 2025-10-10Bibliographically approved
Segervald, J., Malyshev, D., Öberg, R., Zäll, E., Jia, X., Wågberg, T. & Andersson, M. (2025). Ultra-sensitive detection of bacterial spores via SERS. ACS Sensors, 10(2), 1237-1248
Open this publication in new window or tab >>Ultra-sensitive detection of bacterial spores via SERS
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2025 (English)In: ACS Sensors, E-ISSN 2379-3694, Vol. 10, no 2, p. 1237-1248Article in journal (Refereed) Published
Abstract [en]

Bacterial spores are highly resilient and capable of surviving extreme conditions, making them a persistent threat in contexts such as disease transmission, food safety, and bioterrorism. Their ability to withstand conventional sterilization methods necessitates rapid and accurate detection techniques to effectively mitigate the risks they present. In this study, we introduce a surface-enhanced Raman spectroscopy (SERS) approach for detecting Bacillus thuringiensis spores by targeting calcium dipicolinate acid (CaDPA), a biomarker uniquely associated with bacterial spores. Our method uses probe sonication to disrupt spores, releasing their CaDPA, which is then detected by SERS on drop-dried supernatant mixed with gold nanorods. This simple approach enables the selective detection of CaDPA, distinguishing it from other spore components and background noise. We demonstrate detection of biogenic CaDPA from concentrations as low as 103 spores/mL, with sensitivity reaching beyond CaDPA levels of a single spore. Finally, we show the method’s robustness by detecting CaDPA from a realistic sample of fresh milk mixed with spores. These findings highlight the potential of SERS as a sensitive and specific technique for bacterial spore detection, with implications for fields requiring rapid and reliable spore identification.

Place, publisher, year, edition, pages
American Chemical Society (ACS), 2025
Keywords
detection, DPA, nanorods, plasmonics, SERS, spores
National Category
Biochemistry Molecular Biology
Identifiers
urn:nbn:se:umu:diva-234870 (URN)10.1021/acssensors.4c03151 (DOI)001403530600001 ()39847439 (PubMedID)2-s2.0-86000382192 (Scopus ID)
Funder
Swedish Research Council, 2017-59504862Swedish Research Council, 2021-04629Swedish Research Council, 2023-04085
Available from: 2025-02-04 Created: 2025-02-04 Last updated: 2025-09-30Bibliographically approved
Zäll, E., Segervald, J., Mahmoodi, H., Perivoliotis, D., Edman, L. & Wågberg, T. (2024). Achieving optically selective coatings of silica fixated carbon nanotubes for solar energy applications. Solar Energy Materials and Solar Cells, 278, Article ID 113202.
Open this publication in new window or tab >>Achieving optically selective coatings of silica fixated carbon nanotubes for solar energy applications
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2024 (English)In: Solar Energy Materials and Solar Cells, ISSN 0927-0248, E-ISSN 1879-3398, Vol. 278, article id 113202Article in journal (Refereed) Published
Abstract [en]

Solar collectors have the potential for significant climate change mitigation by substituting heat produced with fossil fuels. To achieve this, collectors with highly efficient solar absorbers are essential. Carbon nanotubes are highly absorbing, sustainable, cheap, and thermally stable, making them a promising material for solar absorbers. However, achieving a high solar absorptance and low thermal emittance (solar selectivity), while maintaining good thermal stability and scalability is challenging. Here, we present a selective coating based on multi-walled carbon nanotubes and silica (SiO2). A water-based dispersion enabled by carboxyl functionalization of the carbon nanotubes (CNTF) is spray coated on a stainless steel (SS) substrate and fixated with sol-gel dip coated silica. The SS/CNTF/SiO2 surface exhibits an optical selectivity dependent on CNTF area load and with 0.83 gCNT m−2 a solar absorptance and thermal emittance of 0.94 and 0.40, respectively, is achieved. The coating also demonstrates excellent thermal stability, with an estimated lifetime of >25 years at working temperatures ≤222°C. All together, we show that by using scalable and cheap technology, concurrent with sustainable materials and a simple structural design, we can manufacture a coating that exhibits properties suitable for low-to-mid-temperature applications. Our study highlights the potential of carbon-based solar absorbers.

Place, publisher, year, edition, pages
Elsevier, 2024
Keywords
Carbon nanotubes, Solar absorber, Solar energy, Solar selective coating, Solar thermal, Spray coating
National Category
Energy Engineering Physical Sciences
Identifiers
urn:nbn:se:umu:diva-230981 (URN)10.1016/j.solmat.2024.113202 (DOI)001339004300001 ()2-s2.0-85205931081 (Scopus ID)
Funder
Knut and Alice Wallenberg Foundation
Available from: 2024-10-28 Created: 2024-10-28 Last updated: 2025-04-25Bibliographically approved
Zäll, E., Järn, M., Karlsson, S., Tryggeson, H., Tuominen, M., Sundin, M. & Wågberg, T. (2023). Aerosol-based deposition of broadband antireflective silica coating with closed mesoporous structure. Solar Energy Materials and Solar Cells, 250, Article ID 112078.
Open this publication in new window or tab >>Aerosol-based deposition of broadband antireflective silica coating with closed mesoporous structure
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2023 (English)In: Solar Energy Materials and Solar Cells, ISSN 0927-0248, E-ISSN 1879-3398, Vol. 250, article id 112078Article in journal (Refereed) Published
Abstract [en]

Solar energy will be a crucial part of the sustainable, fossil free energy production of the future. A majority of this will be produced by solar collectors and photovoltaics. Important for the efficient utilization of the incident solar energy for both technologies are a cover glass with antireflective coatings giving it a high solar transmittance. In the current paper we describe the development of antireflective mesoporous silica coatings on low-iron float glass using the aerosol-based nFOG™ deposition technique. The coatings exhibit a hexagonal and closed pore structure, high smoothness, superhydrophilic properties (contact angle <5°) and consistent thicknesses of approximately 110 nm. This is in line with optimal thickness determined from simulations of the antireflective behavior. Low-iron float glass coated on both sides show a highly reproducible solar weighted transmittance of 95% in the wavelength range 300–2500 nm and an antireflective effect increasing with incident angle. The smoothness, closed pores and low contact angle indicate a high cleanability, which in combination with the high transmittance render a competitive broadband antireflective coating well adapted for solar glass applications.

Place, publisher, year, edition, pages
Elsevier, 2023
Keywords
Aerosol-based deposition, Antireflective coating, Hexagonal mesoporous silica, nFOG™, Solar collector, Solar glass
National Category
Manufacturing, Surface and Joining Technology
Identifiers
urn:nbn:se:umu:diva-201188 (URN)10.1016/j.solmat.2022.112078 (DOI)000884106800001 ()2-s2.0-85141234079 (Scopus ID)
Funder
Vinnova, 2018-02588Swedish Research Council, 2017-59504862Swedish Energy Agency, 45419-1Swedish Energy Agency, 52487-1
Available from: 2022-12-01 Created: 2022-12-01 Last updated: 2025-04-25Bibliographically approved
Zäll, E., Karlsson, S., Järn, M., Segervald, J., Lundberg, P. & Wågberg, T. (2023). Durability of antireflective SiO2 coatings with closed pore structure. Solar Energy Materials and Solar Cells, 261, Article ID 112521.
Open this publication in new window or tab >>Durability of antireflective SiO2 coatings with closed pore structure
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2023 (English)In: Solar Energy Materials and Solar Cells, ISSN 0927-0248, E-ISSN 1879-3398, Vol. 261, article id 112521Article in journal (Refereed) Published
Abstract [en]

The use of antireflective coatings to increase the transmittance of the cover glass is a central aspect of achieving high efficiencies for solar collectors and photovoltaics alike. Considering an expected lifetime of 20–30 years for solar energy installations, the durability of the antireflective surfaces is essential. Here, a novel antireflective SiO2 coating with a hexagonally ordered closed pore structure, produced with an aerosol-based sol-gel method is benchmarked against two commercial coatings; produced with acid etching and sol-gel roll coating. The optical and mechanical properties together with contact angle characteristics were evaluated before and after various durability tests, including climate chamber tests, outdoor exposure, and abrasion. Compared to the commercial antireflective coatings with open pore structures, the novel coating performed in parity, or better, in all tests. Based on the results of humidity freeze and industrial climate chamber tests, it appears that the coating with closed pore structure has a better ability to prevent water adsorption. Additionally, the closed pore structure of the coating seems to minimize the accumulation of dirt and deposits. The abrasion and cleanability test further confirm the advantages of a closed pore structure, showcasing the coating's mechanical durability. While the coatings exhibit similar hardness and reduced elastic modulus, the closed pore coating proves to be even harder after undergoing the industrial climate chamber test, but also slightly more brittle, as indicated by the probability of crack initiation. In summary the closed pore structure is well suited for tempered and arid climates, making it a truly competitive alternative to existing antireflective coatings.

Place, publisher, year, edition, pages
Elsevier, 2023
Keywords
Accelerated ageing, Aerosol-based deposition, Antireflective coating, Durability, Solar collector, Solar glass
National Category
Manufacturing, Surface and Joining Technology Other Physics Topics
Identifiers
urn:nbn:se:umu:diva-213706 (URN)10.1016/j.solmat.2023.112521 (DOI)001066466100001 ()2-s2.0-85168412921 (Scopus ID)
Funder
Vinnova, 2018-02588Swedish Research Council, 2017-59504862Swedish Research Council, 2021–04629Swedish Energy Agency, 45419-1Swedish Energy Agency, 52487- 1
Available from: 2023-08-29 Created: 2023-08-29 Last updated: 2025-04-25Bibliographically approved
Zäll, E., Nordenström, A., Järn, M., Mossegård, J. & Wågberg, T. (2022). Environmentally sustainable electroplating of selective cobalt-chromium coating on stainless steel for efficient solar collectors. Solar Energy Materials and Solar Cells, 245, Article ID 111821.
Open this publication in new window or tab >>Environmentally sustainable electroplating of selective cobalt-chromium coating on stainless steel for efficient solar collectors
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2022 (English)In: Solar Energy Materials and Solar Cells, ISSN 0927-0248, E-ISSN 1879-3398, Vol. 245, article id 111821Article in journal (Refereed) Published
Abstract [en]

Half of today's global energy consumption is in the form of heating and cooling. Solar collectors are the most promising sustainable alternative to fossil fuels in this sector. The most important component in a solar collector is the receiver, which by use of a selective surface absorbs and converts solar irradiance to thermal energy. Herein, a novel selective surface for low-to mid-temperature solar collectors is developed, studied and presented. The surface is produced by electroplating a cobalt-chromium coating on a stainless steel substrate using an electrolyte based on a deep eutectic solvent. Our method makes use of trivalent instead of traditionally used hexavalent chromium, which significantly reduces health-related issues and makes it more environmentally benign. We obtain a coating of chromium doped cobalt where the surface exhibits an absorptance and emittance of 0.96 and 0.14, respectively, giving it a solar-to-thermal efficiency of 0.95. An observed loss in optical efficiency, is shown to correlate to an oxidation of the metallic cobalt to Co3O4 at elevated temperatures. We further show that this oxidation can be mitigated by dip-coating a protective silica top coating, which concurrently improves the optical selectivity of the surface. The present selective surface is efficient, cheap, scalable, and easy to produce sustainably, making it competitive to industry standards. We foresee that our method will have impact on the advancement of improved low-to mid-temperature solar collectors, assisting a faster transition towards a sustainable society.

Place, publisher, year, edition, pages
Elsevier, 2022
Keywords
Cobalt-chromium coating, Deep eutectic solvent, Electroplating, Selective surface, Solar absorber, Trivalent chromium
National Category
Energy Engineering Subatomic Physics Metallurgy and Metallic Materials
Identifiers
urn:nbn:se:umu:diva-197729 (URN)10.1016/j.solmat.2022.111821 (DOI)000826692500002 ()2-s2.0-85132515771 (Scopus ID)
Available from: 2022-07-04 Created: 2022-07-04 Last updated: 2025-04-25Bibliographically approved
Auroux, E., Sandström, A., Larsen, C., Zäll, E., Lundberg, P., Wågberg, T. & Edman, L. (2021). Evidence and Effects of Ion Transfer at Active-Material/Electrode Interfaces in Solution-Fabricated Light-Emitting Electrochemical Cells. Advanced Electronic Materials, 7(8), Article ID 2100253.
Open this publication in new window or tab >>Evidence and Effects of Ion Transfer at Active-Material/Electrode Interfaces in Solution-Fabricated Light-Emitting Electrochemical Cells
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2021 (English)In: Advanced Electronic Materials, E-ISSN 2199-160X, Vol. 7, no 8, article id 2100253Article in journal (Refereed) Published
Abstract [en]

The light-emitting electrochemical cell (LEC) allows for energy- and cost-efficient printing and coating fabrication of its entire device structure, including both electrodes and the single-layer active material. This attractive fabrication opportunity is enabled by the electrochemical action of mobile ions in the active material. However, a related and up to now overlooked issue is that such solution-fabricated LECs commonly comprise electrode/active-material interfaces that are open for transfer of the mobile ions, and it is herein demonstrated that a majority of the mobile anions in a common spray-coated active material can transfer into a spray-coated poly(3,4-ethylenedioxythiophene):poly(styrene-sulfonate) (PEDOT:PSS) positive electrode during LEC operation. Since it is well established that the mobile ion concentration in the active material has a profound influence on the LEC performance, this significant ion transfer is an important factor that should be considered in the design of low-cost LEC devices that deliver high performance.

Place, publisher, year, edition, pages
Wiley-Blackwell Publishing Inc., 2021
Keywords
active-material design, electrode electrochemistry, ion transfer, light-emitting electrochemical cell, PEDOT:PSS, solution fabrication
National Category
Materials Chemistry Atom and Molecular Physics and Optics
Identifiers
urn:nbn:se:umu:diva-185329 (URN)10.1002/aelm.202100253 (DOI)000662108100001 ()2-s2.0-85108074845 (Scopus ID)
Funder
Carl Tryggers foundation The Kempe FoundationsOlle Engkvists stiftelseInterreg NordBertil & Britt Svenssons Stiftelse för BelysningsteknikSwedish Research CouncilSwedish Energy AgencyRegion Västerbotten
Available from: 2021-06-28 Created: 2021-06-28 Last updated: 2023-03-31Bibliographically approved
Zäll, E., Nordenström, A., Mossegård, J. & Wågberg, T. (2018). Electroplating of selective surfaces for concentrating solar collectors. In: Haberle, A (Ed.), PROCEEDINGS OF THE ISES EUROSUN 2018 CONFERENCE - 12TH INTERNATIONAL CONFERENCE ON SOLAR ENERGY FOR BUILDINGS AND INDUSTRY: . Paper presented at EuroSun 2018, Rapperswil, Switzerland, september 10-13, 2018 (pp. 1086-1095). International Solar Energy Society
Open this publication in new window or tab >>Electroplating of selective surfaces for concentrating solar collectors
2018 (English)In: PROCEEDINGS OF THE ISES EUROSUN 2018 CONFERENCE - 12TH INTERNATIONAL CONFERENCE ON SOLAR ENERGY FOR BUILDINGS AND INDUSTRY / [ed] Haberle, A, International Solar Energy Society, 2018, p. 1086-1095Conference paper, Published paper (Refereed)
Abstract [en]

A spectrally selective surface is produced by electrodeposition of a Co-Cr coating on a stainless steel substrate. The plating bath consisted of CrCl3 center dot 6H(2)O and CoCl2 center dot 6H(2)O dissolved in a deep eutectic solvent (DES) of choline chloride and ethylene glycol. This DES enables the use of trivalent (Cr(III)) instead of hexavalent chromium (Cr(XI)) which significantly reduces health risks associated with chromium electroplating. The selective surface exhibits an absorptance (alpha) of 0.96 and an emittance (epsilon) of 0.13 at 100 degrees C making it well adapted for mid- to lowtemperature concentrating solar collectors. The 1.8 mu m thick coating exhibits a porous structure on the surface as well as throughout the entire coating. The surface of the coating comprises of Co oxides and hydroxides, while the bulk consists of metallic and oxidized Co and only small fractions of Cr compounds. Initial tests of the thermal stability indicate that the coating does not maintain optical properties at an acceptable level over a lifetime of 25 years. At approximately 438 degrees C significant parts of the coating is oxidized in an oxygen rich environment.

Place, publisher, year, edition, pages
International Solar Energy Society, 2018
Keywords
spectrally selective coating, Co-Cr coating, electroplating, absorptance, emittance, surface structure
National Category
Physical Sciences
Identifiers
urn:nbn:se:umu:diva-162030 (URN)10.18086/eurosun2018.10.09 (DOI)000475550900116 ()978-3-9820408-0-6 (ISBN)
Conference
EuroSun 2018, Rapperswil, Switzerland, september 10-13, 2018
Available from: 2019-08-14 Created: 2019-08-14 Last updated: 2019-09-05Bibliographically approved
Zäll, E., Segervald, J., Ràfols-Ribé, J., Chabanais, F., Persson, P. O. .., Larsen, C., . . . Wågberg, T.Towards solar selective carbon nanotube composites on optically tunable undercoatings.
Open this publication in new window or tab >>Towards solar selective carbon nanotube composites on optically tunable undercoatings
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(English)Manuscript (preprint) (Other academic)
Abstract [en]

Realizing the huge potential of solar thermal collectors depends on the reduction in levelized cost of energy, intimately related to production techniques, supply chains, industrial incorporation, and component cost. A key component in solar thermal collectors is the receiver with its solar selective coating, leveraging a high solar weighted absorptance, αS, and low thermal emittance, εT, to maximize the solar-to-thermal conversion efficiency. Herein, a solar selective multi-walled carbon nanotube (MWCNT) silica composite is deposited on a thermally induced oxide undercoating using highly scalable, cheap and sustainable methods and materials. The undercoating is optically tuned through manipulation of destructive interference to reduce reflectance in the visible wavelength region, to compliment the absorptance of the CNT composite dominated by π-plasmon excitation centered in the UV-region. Optimization of the CNT composite composition and layer stack configuration is achieved by the successful development of models to simulate the optical properties of both the oxide undercoating and the MWCNT silica composite top-coating. The tools and methods developed here take us closer to achieving sustainable and cost competitive coatings needed to realize the potential of solar thermal.

Keywords
Solar energy, Carbon nanotubes, CNT composite, Solar selective coating, Solar absorber, Optical simulations, Optical coatings
National Category
Nanotechnology for Energy Applications
Identifiers
urn:nbn:se:umu:diva-238173 (URN)
Funder
EU, Horizon 2020, 884213Swedish Research Council, 2021-04629Swedish Energy Agency, 45419-1EU, European Research Council, 101096650Knut and Alice Wallenberg Foundation, WISE-IP01-D01
Available from: 2025-04-25 Created: 2025-04-25 Last updated: 2025-09-11Bibliographically approved
Organisations
Identifiers
ORCID iD: ORCID iD iconorcid.org/0000-0003-0129-9350

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