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Thermal decrepitation and thermally-induced cracking of limestone used in quicklime production
Umeå University, Faculty of Science and Technology, Department of Applied Physics and Electronics.ORCID iD: 0000-0003-0264-0119
Umeå University, Faculty of Science and Technology, Department of Applied Physics and Electronics. (Thermochemical Energy Conversion Laboratory (TEC-Lab))ORCID iD: 0000-0003-1095-9154
SMA Mineral Oy, Tornio, Finland.
Nordkalk Oy Ab, Pargas, Finland.
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2022 (English)In: Minerals, E-ISSN 2075-163X, Vol. 12, no 10, article id 1197Article in journal (Refereed) Published
Abstract [en]

To produce quicklime, high calcium carbonate rocks, including limestone, are burned in industrial kilns at 1100–1450 °C. As a consequence of the high temperatures, the carbonate rock can break and decrepitate into fine material, causing operational problems and material losses. In the present paper, an industrial case study on thermal decrepitation was performed on Boda Limestone from the Jutjärn quarry in Dalarna, Sweden. We analyzed 80 limestone samples for thermal decrepitation; furthermore, the correlation with chemical composition was statistically analyzed. The experiments were complemented by a detailed analysis of thermally-induced cracking at a range of temperatures (ambient, 500 °C, 800 °C, and 1150 °C) for two limestone samples with similar chemical compositions but with very different decrepitation behaviors. Decrepitation was analyzed by an in-house method, the chemical composition by XRF, and the thermally-induced cracking was investigated by SEM and image analysis. No strong correlation was found between thermal decrepitation and the chemical composition of the limestone. For the sample with low thermal decrepitation, a dense narrow network of fractures was found after full calcination; however, this network was not observed in the sample with high thermal decrepitation. A plausible explanation for the different decrepitation behaviors is that this fracture network releases internal stress and stabilizes the calcined rock. The obtained results can help in predicting limestone thermal decrepitation, enabling increased resource efficiency in quicklime production.

Place, publisher, year, edition, pages
MDPI, 2022. Vol. 12, no 10, article id 1197
Keywords [en]
Boda Limeston, thermal decrepitation, XRF analysis, SEM analysis, image analysis, Jutjärn quarry, textural and microstructural investigations
National Category
Chemical Engineering Materials Chemistry
Identifiers
URN: urn:nbn:se:umu:diva-199688DOI: 10.3390/min12101197ISI: 000873405300001Scopus ID: 2-s2.0-85140890315OAI: oai:DiVA.org:umu-199688DiVA, id: diva2:1698825
Funder
Swedish Energy Agency, 47198-1Vinnova, 2019-02548Available from: 2022-09-26 Created: 2022-09-26 Last updated: 2025-03-17Bibliographically approved
In thesis
1. Thermochemical properties and quality measures of limestone and quicklime
Open this publication in new window or tab >>Thermochemical properties and quality measures of limestone and quicklime
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Alternative title[sv]
Termokemiska egenskaper och kvalitetsmått för kalksten och bränd kalk
Abstract [en]

The quality of limestone is crucial for limestone suppliers, as is that of quicklime to its producers and their customers. Quality requirements vary depending on the industrial application, and understanding the factors affecting quality is of great importance in industry. Quicklime is produced via the calcination of limestone in high-temperature kilns—a process that emits large quantities of carbon dioxide (CO2). Increased knowledge of the factors influencing quicklime quality would help reduce the associated CO2 emissions, increase material efficiency, and reduce energy consumption, while increased knowledge of the chemical composition of the raw materials would make the mining process more efficient.

A thermal decrepitation study was performed on 80 limestone samples. This involved analyzing the chemical composition, thermal decrepitation, and crack formation. The results of this study showed that thermal decrepitation does not correlate with the chemical composition of limestone. Instead, it was suggested that that thermal decrepitation can be explained by the thermally induced formation of cracks.

Slaking reactivity experiments were performed on quicklimes produced in a CO2 atmosphere at various calcination times and temperatures. The specific surface areas of the quicklime samples were measured and correlated with the calcination times and temperatures. Based on statistical analysis of the experimental data, the highest-reactivity quicklime was obtained at a low calcination temperature and medium-to-long calcination time, while the quicklimes with the highest specific surface areas were obtained at low calcination temperatures and low calcination times.

A carbonation study was carried out to investigate the effect of different atmospheres on the carbonation of quicklimes derived from two types of limestones: sedimentary and metamorphic. Three different carbonation atmospheres were investigated, one represented the flue gas in a conventional fuel-fired kiln and the other two an electrically heated kiln with dry and wet limestone feeds, respectively. It was found that the carbonation of quicklime varies, depending on the gas composition and limestone type.

Trace element analysis was performed on stromatoporoid limestone, crinoid limestone, reef limestone, fragmentary limestone, marl consolidated, marl soft, and clay layer. Zinc (Zn) and lead (Pb) concentrations were determined by means of two different spectroscopy methods, one of which was performed on bulk samples, while the other was performed on phases within the samples. The results showed that the highest Zn and Pb concentrations were found in the silicon (Si)-rich phases of the marl soft and clay layer.

Place, publisher, year, edition, pages
Umeå: Umeå University, 2025. p. 65
Keywords
limestone, quicklime, product quality, thermal decrepitation, slaking reactivity, carbonation, trace elements
National Category
Chemical Engineering Energy Engineering
Identifiers
urn:nbn:se:umu:diva-236566 (URN)978-91-8070-639-1 (ISBN)978-91-8070-638-4 (ISBN)
Public defence
2025-04-11, BIO.E.203 - Aula Biologica, Biologihuset, Umeå, 09:00 (English)
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Supervisors
Available from: 2025-03-21 Created: 2025-03-17 Last updated: 2025-03-24Bibliographically approved

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Cwik, KatarzynaBroström, MarkusEriksson, Matias

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