Based on numerical 3D ray tracing, we propose a new procedure to optimize personalized intra-ocular lenses (IOLs). The 3D ray tracing was based on measured corneal elevation data from patients who suffered from advanced keratoconus. A mathematical shape description of the posterior IOL surface, by means of a tensor product cubic Hermite spline, was implemented. The optimized lenses provide significantly reduced aberrations. Our results include a trade-off study that suggests that it is possible to considerably reduce the aberrations with only minor perturbations of an ideal spherical lens. The proposed procedure can be applied for correction of aberrations of any optical system by modifying a single surface.