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3D-printed temperature and shear stress-controlled rocker platform for enhanced biofilm incubation
Umeå University, Faculty of Science and Technology, Department of Physics.ORCID iD: 0000-0002-1303-0327
Umeå University, Faculty of Science and Technology, Department of Physics.
Umeå University, Faculty of Science and Technology, Department of Physics.ORCID iD: 0000-0002-0496-6692
Umeå University, Faculty of Science and Technology, Department of Physics. Umeå University, Faculty of Medicine, Umeå Centre for Microbial Research (UCMR).ORCID iD: 0000-0002-9835-3263
2025 (English)In: Scientific Reports, E-ISSN 2045-2322, Vol. 15, no 1, article id 19575Article in journal (Refereed) Published
Abstract [en]

Growing biofilms of thermophilic (heat-loving) and psychrotrophic (cold-tolerant) bacteria pose several challenges due to specific environmental requirements. Thermophilic bacteria typically grow between 45 and 80 C, while psychrotrophic bacteria thrive between 0 and 15 C. Maintaining the precise temperature and fluid conditions required for biofilm growth can be technically challenging. To overcome these challenges, we designed the Bio-Rocker, a temperature- and shear stress-controlled rocker platform for biofilm incubation. The platform supports temperatures between − 9 and 99 C, while its digital controller can adjust the rocking speed from 1 to 99/s and set rocking angles up to ±19. This ability, together with data from analytical models and multi-physics simulations, provides control over the shear stress distribution at the growth surfaces, peaking at 2.4 N/m. Finally, we evaluated the system’s ability to grow bacteria at different temperatures, shear stress, and materials by looking at the coverage and thickness of the biofilm, as well as the total biomass. A step-by-step guide, 3D CAD files, and controller software is provided for easy replication of the Bio-Rocker, using mostly 3D-printed and off-the-shelf components. We conclude that the Bio-Rocker’s performance is comparable to high-end commercial systems like the Enviro-Genie (Scientific Industries) yet costs less than $350 dollars to produce.

Place, publisher, year, edition, pages
Springer Nature, 2025. Vol. 15, no 1, article id 19575
Keywords [en]
3D printing, Bio-Rocker, Biofilm, CFD simulation, Design-build-test, Laboratory rockers, Open-source
National Category
Microbiology
Identifiers
URN: urn:nbn:se:umu:diva-240080DOI: 10.1038/s41598-025-04575-3Scopus ID: 2-s2.0-105007242694OAI: oai:DiVA.org:umu-240080DiVA, id: diva2:1971053
Funder
Swedish Foundation for Strategic Research, RMX18-0152Swedish Research Council, 2023-04085Available from: 2025-06-17 Created: 2025-06-17 Last updated: 2025-06-17Bibliographically approved

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Nilsson, DanielWiklund, KristerMalyshev, DmitryAndersson, Magnus

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